Difference between revisions of "Woodworking"

From TinkerMill Wiki
Jump to navigation Jump to search
 
(31 intermediate revisions by 6 users not shown)
Line 8: Line 8:
  
  
1. '''Woodshop classes are taught every month'''.  You must take the Wood Shop Introduction and Safety class (Wood Shop 101) before using any of the power tools that are not hand power tools. All TinkerMill members can use hand non-powered and hand power tools.  All larger power tools, such as the drill press, chop saw among others can be used after taking a certification class.  The ShopBot and Lathe have their own separate certification classes. See the MeetUp calendar https://www.meetup.com/LongmontHackerSpace/events/upcoming for the coming classes.   
+
1. '''Woodshop classes are hybrid online and in-person'''.  You must take the Wood Shop Safety and Policies Class (Wood Shop S&P) before using the woodshop. Use of any of the power tools that are not hand power tools require certification. All TinkerMill members and members of the public can use hand non-powered and hand power tools.  All larger power tools, such as the drill press, chop saw among others can be used after taking a certification class.  The ShopBot, SawStop, and Lathe have their own separate certification classes. See the MeetUp calendar https://www.meetup.com/LongmontHackerSpace/events/upcoming for the coming classes.   
  
 +
2. The SawStop table saw is incredibly accurate, powerful and full of safety features.  '''It can be used after Saw Stop Certification class.'''
  
2. '''The Wood Shop Community''' are on Monday's at 7pm. Special topics will be announced on MeetUp or on Slack.  If you have questions and want to meet folks consider stopping by on Monday at 7pm in the Wood Shop.
+
3. '''Every user of the space is responsible for cleaning up during and after your project.''' There is no cleaning service.  If you don't clean up your mess another TinkerMill Member will be forced to clean up and you may loose privileges to use the space.  Follow the 105% rule - Leave the space 5% better than the way you found it.
  
 
+
4.  The Wood Shop is for wood projects only. Do not use any of the tools on non-wood.  The general work bench in the main room has tools to be used for other materials.
3. The SawStop table saw is incredibly accurate, powerful and full of safety features.  '''It can be used after the wood shop certification class.'''
 
 
 
 
 
4. '''Every user of the space is responsible for cleaning up during and after your project.'''  There is no cleaning service.  If you don't clean up your mess another TinkerMill Member will be forced to clean up and you may loose privileges to use the space.  Follow the 105% rule - Leave the space 5% better than the way you found it.
 
 
 
5.  The Wood Shop is for wood projects only. Do not use any of the tools on non-wood.  The general work bench in the main room has tools to be used for other materials.
 
  
 
== Tool and Room Usage ==
 
== Tool and Room Usage ==
 
* Find out if the SawStop Table Saw is in use on the https://tinkermill.slack.com/archives/machine-usage slack channel
 
* Find out if the SawStop Table Saw is in use on the https://tinkermill.slack.com/archives/machine-usage slack channel
* Find out if the Wood Shop is reserved: http://wiki.tinkermill.org/index.php/Resource_Scheduling#How_to_View_the_Resource_Calendars
+
* Find out if the Wood Shop is reserved: http://wiki.tinkermill.org/index.php/Resource_Scheduling#How_to_View_the_Resource_Calendars.  The woodshop can only be reserved for classes. (during covid usage limitations you may reserve usage of the woodshop. Up to 3 people may use the space at one time.)
Checkout MeetUp to find out when the next class or Community Night will be held.
+
Checkout MeetUp to find out when the next class or group activity will be held.
  
 
Directions for Shopbot
 
Directions for Shopbot
 
http://wiki.tinkermill.org/index.php/ShopBot
 
http://wiki.tinkermill.org/index.php/ShopBot
 
Laser Cutter information
 
http://wiki.tinkermill.org/index.php/Laser_Cutter
 
  
 
== Classes ==
 
== Classes ==
  
We are building classes that are offered in the Wood Shop.  The Wood Shop is built on the idea that anyone can learn wood working and some people have varying levels of previous experience.  The fictitious course numbers are provided as rough gauge of class level. The Wood Shop Introduction and Safety Class is a prerequisite for all other classes and there are no other prerequisite classes unless specifically noted. Classes are taught by volunteers and not yet taught on a regular basis besides the Introduction class that is taught about once every two weeks. If a class is of interest, contact a shop captain or message on Slack.
+
The Wood Shop is built on the idea that anyone can learn woodworking and some people have varying levels of previous experience.  There are no prerequisites for any class except member orientation for equipment with Tinker Access (Currently the SawStop, Hammer Combo, and Laguna Lathe.) Please take them in any order you are comfortable with. Classes are taught by volunteers and are scheduled based on volunteer availability.  We attempt to offer Wood Shop 101, Wood Shop 201, and Saw Stop Certification at least once a month.  Other classes may be offered based on demand. If a class is of interest, contact a shop captain or message on Slack.
  
'''1. [[Wood Shop Introduction and Safety Class]] (Wood Shop 101)'''
+
The Woodshop core classes are now a hybrid system of both an online and in-person session (IPCS). You can find the details for each class in this document [https://docs.google.com/document/d/1bVIv29USABvgZsdjsd4jptS6B4TK9oELyB4FLDKpLbE Woodshop certification classes]
  
Everyone using the space must take this class to learn how to use the basic tools and safety features of the shopLearn how to use the drill press, belt sander, band saw, miter saw (aka chop saw), and dust collection system.  This class also includes an optional introduction to using the table saw. This class is a prerequisite for all other classes. 
+
'''1Woodshop Safety and Policies Class '''
  
 +
Learn about general woodshop safety and usage policies. This class is required for all users of the woodshop and will need to be renewed annually.
  
'''2.  [[Wood Shop Supreme]] (Wood Shop 201)'''
+
'''2.  Wood Shop 101'''
  
Learn how to dimension a board and make a picture frame.  This course covers how to use more advanced tools in the wood shop such as the router, planer, joiner, and drum sander.  
+
Learn how to use the drill press, belt sander, band saw, miter saw (aka chop saw), router table, panel saw, and dust collection system.
  
 +
Class handout [[http://wiki.tinkermill.org/index.php/Wood_Shop_Introduction_and_Safety_Class]]
  
'''3.  Make a Wooden Spoon (Wood Shop 105)'''
+
'''3.  Wood Shop 201'''
  
Learn how to use chisels and gouges to shape wood by hand.  Simple power tools such as the band saw and belt sander. The rough contours are created and then progressively finer sandpaper is used to smooth the wood.  Finally the spoon is sealed with a food safe finish. 
+
This course covers how to use more advanced tools in the woodshop such as the 16" combo planer/joiner, and drum sander. (requires member orientation with Tinker Access fob)
  
 +
[https://docs.google.com/document/d/1nHZ7NX_ag5ysC2y6MGOEVLIvm6SJWUU8VW1SmrDZu78 Class handout]
  
'''4. Lathe Certification (Wood Shop 110)'''
+
'''4. Saw Stop Certification (requires member orientation with Tinker Access fob)'''
  
Get certified to use the LatheThis is a specialized tool and requires specific safety instruction.
+
Learn how to use the table sawSafety orientation.  Adjustments on the saw, change blades, install dado stack, change the SawStop brake cartridge, building special sleds and fixtures to enhance your knowledge of the capabilities of the table saw.  TinkerMill membership is required to use the saw outside of this class. Also covers shop safety and usage policies.  
  
 +
[https://docs.google.com/document/d/1WaAYBx50IQKuAqdZCaixu0mHQHNkht6jgkK6PErn9to Class handout] [https://docs.google.com/document/d/1N6LdQdyUIRWX1FCD6pmothdQXJzmMfB_tI2qvR_17w4 Class handout ]
  
'''5. Make a Birdhouse'''
+
'''5. Lathe Certification  (requires member orientation with Tinker Access fob)'''
  
 
+
Get certified to use the LatheThis is a specialized tool and requires specific safety instruction. Also covers shop safety and usage policies.
'''6Make a Jewelry Box (Wood Shop 205)'''
 
 
 
Learn about rough stock selection, resawing stock on the band saw, and designing projects with wood movement in mind while building a small box (approx. 4"x4"x6"). The techniques in this class can be easily applied to larger boxes and chests as well as bookshelves and things with drawers. Approximately 10-12 hours of shop time spread over 4 sessions. Some experience or Woodshop 201 recommended.
 
 
 
== Tools with no certification requirement before use  ==
 
Here is a non comprehensive list of tools.  Read up here to find operations manuals and some usage guidelines.  
 
  
 
The dust collection tools are vital for maintaining a safe environment in the woodshop. Everyone should be familiar with their function and appropriate use:
 
The dust collection tools are vital for maintaining a safe environment in the woodshop. Everyone should be familiar with their function and appropriate use:
 
* [[Dust Collector]]
 
* [[Dust Collector]]
 
* [[Media:1791330_man_EN.pdf | Air Filtration System]]
 
* [[Media:1791330_man_EN.pdf | Air Filtration System]]
 +
**  [[https://www.youtube.com/watch?v=9_9GVW1NLco Video to change the Powermatic air filter]]
 +
 +
'''6.  Look on Meetup or postings in the woodshop for other classes.'''
  
 
Any member may use:
 
Any member may use:
Line 76: Line 69:
  
 
==Tools Requiring Certification==
 
==Tools Requiring Certification==
The below tools require certification before use. Members can use these tools at any time once they are certifified for use on the individual tool.  In most cases, certification is through a hands on-class.  
+
The below tools require certification before use. Members can use these tools at any time once they are certified for use on the individual tool.  In most cases, certification is through a hands on-class.  
  
 
   
 
   
Woodshop Assimilation tools (Wood Shop 101):
+
(Wood Shop 101):
* [[Table Saw]] aka the [[SawStop]]
+
* [[Drill Press]]
* [[Miter (Chop) Saw ]]
+
* [[Miter Saw ]]
 +
* [[Band Saws]]
 
* [[Belt Sander]]
 
* [[Belt Sander]]
* [[Band Saw]]
+
* [[Panel Saw]]
* [[Drill Press]]
+
* [[Router Table]]
* Scroll saw ([[:File:Dremel_571.pdf|manual]])
+
 
  
Woodshop Supreme tools (Wood Shop 201):
+
(Wood Shop 201):
* [[Thickness Planer]]
+
* [[jointer/planer]]
* [[Jointer]]
 
* [[Router Table]]
 
 
* [[Drum Sander]]
 
* [[Drum Sander]]
  
Lathe Certification Class (Wood Shop 110):
+
(SawStop Certification)
* [[Lathe]]
+
* [[Table Saw]] [https://www.sawstop.com/] aka the [[SawStop]]
 +
 
 +
(Lathe Certification Also covers shop safety and usage policies.)
 +
* [[Laguna Lathe]]
  
While this tool is not in the Wood Shop, it is a great resource for sharpening tools in the shop.
 
  
 
*[[Tormek]] - This is a wet grinding stone and is capable of producing finely sharpened tools.
 
*[[Tormek]] - This is a wet grinding stone and is capable of producing finely sharpened tools.
  
[[Category:Woodshop]]
+
 
<p>
+
 
 +
== How to Help ==
 +
We always need folks to help maintain this volunteer space. Items marked (anyone) can be done by anyone who has completed Wood Shop 101.
 +
 
 +
 
 +
'''Weekly Maintenance'''
 +
 
 +
1. Empty shop vacuum and vacuum under the miter saw.
 +
 
 +
2. Clean out cabinet on SawStop. Dust and debris accumulates inside the cabinet. Vacuumm it up.(anyone)
 +
 
 +
3. Knock out filter on Mobile Dust Collector. Empty Bag. (needed more than weekly) (anyone)
 +
 
 +
4. Swap blade on SawStop let soak in fluid. (Shop Captains, Saw Stop Attendees)
 +
 
 +
5. Dust collector empty (anyone)
 +
 
 +
6. Swap Blade on Compound Miter Saw (Shop Captains)
 +
 
 +
7. Inspect Jointer and Planer blades for nicks (Wood Shop 201)
 +
 
 +
8. Inspect Powermatic Air Filter and clean if necessary. (anyone) [[https://www.youtube.com/watch?v=9_9GVW1NLco Video to change the Powermatic air filter]]
  
 
== Resources ==
 
== Resources ==
Line 136: Line 151:
 
[https://www.youtube.com/watch?v=JM_AExPBSmU Dewalt DWE7491rs ]
 
[https://www.youtube.com/watch?v=JM_AExPBSmU Dewalt DWE7491rs ]
  
 +
== Maintenance tracking ==
 +
'''Hammer - Planner/ Joiner'''
 +
<table cellpadding="0" cellspacing="0" width="600" rules="all" style="border: #000000 thin solid;">
 +
 +
<!-- Use the style attribute of the <tr> tag to set the background-color -->
 +
<!-- and font-weight of the first row to silver and bold, respectively. -->
 +
<!-- Use the valign attribute of the <tr> tag to set text alignment to "top". -->
 +
 +
<tr style="background-color: silver; font-weight: bold;" valign="top">
 +
 +
<!-- Add columns to rows with the <td> tag and use the style -->
 +
<!-- attribute to set the width for each column so that the sum -->
 +
<!-- of all column widths equals the table width set above. -->
 +
 +
<td style="width: 200px">Date</td>
 +
<td style="width: 200px">Notes</td>
 +
</tr>
 +
 +
<!-- Add rows as needed with <tr> tags. Columns will continue to use the -->
 +
<!-- widths set in the first row unless the number of columns per row changes -->
 +
<!-- so no need to keep setting column widths for this table.-->
 +
 +
<tr valign="top">
 +
<td>Sept. 4, 2022 </td>
 +
<td>Replaced cutters. New cutters have dot place toward front right of the machine as you face it.</td>
 +
</tr>
 +
<tr valign="top">
 +
<td>In about 6 months - March 2023</td>
 +
<td>Rotate cutters clockwise</td>
 +
</tr>
 +
</table>
  
 
+
[[Category:Shops]] [[Category:Woodshop]]
Back to: [[Main Page]]</p>
 

Latest revision as of 19:11, 4 September 2022

The TinkerMill has a wonderful and complete woodworking shop. We communicate using Slack in #woodshop for tool repair status and event coordination.

The wood shop is a great place to learn basic woodworking and more advanced woodworking skills.

The wood shop at TinkerMill

Top things you should know about the Wood Shop[edit]

1. Woodshop classes are hybrid online and in-person. You must take the Wood Shop Safety and Policies Class (Wood Shop S&P) before using the woodshop. Use of any of the power tools that are not hand power tools require certification. All TinkerMill members and members of the public can use hand non-powered and hand power tools. All larger power tools, such as the drill press, chop saw among others can be used after taking a certification class. The ShopBot, SawStop, and Lathe have their own separate certification classes. See the MeetUp calendar https://www.meetup.com/LongmontHackerSpace/events/upcoming for the coming classes.

2. The SawStop table saw is incredibly accurate, powerful and full of safety features. It can be used after Saw Stop Certification class.

3. Every user of the space is responsible for cleaning up during and after your project. There is no cleaning service. If you don't clean up your mess another TinkerMill Member will be forced to clean up and you may loose privileges to use the space. Follow the 105% rule - Leave the space 5% better than the way you found it.

4. The Wood Shop is for wood projects only. Do not use any of the tools on non-wood. The general work bench in the main room has tools to be used for other materials.

Tool and Room Usage[edit]

Checkout MeetUp to find out when the next class or group activity will be held.

Directions for Shopbot http://wiki.tinkermill.org/index.php/ShopBot

Classes[edit]

The Wood Shop is built on the idea that anyone can learn woodworking and some people have varying levels of previous experience. There are no prerequisites for any class except member orientation for equipment with Tinker Access (Currently the SawStop, Hammer Combo, and Laguna Lathe.) Please take them in any order you are comfortable with. Classes are taught by volunteers and are scheduled based on volunteer availability. We attempt to offer Wood Shop 101, Wood Shop 201, and Saw Stop Certification at least once a month. Other classes may be offered based on demand. If a class is of interest, contact a shop captain or message on Slack.

The Woodshop core classes are now a hybrid system of both an online and in-person session (IPCS). You can find the details for each class in this document Woodshop certification classes

1. Woodshop Safety and Policies Class

Learn about general woodshop safety and usage policies. This class is required for all users of the woodshop and will need to be renewed annually.

2. Wood Shop 101

Learn how to use the drill press, belt sander, band saw, miter saw (aka chop saw), router table, panel saw, and dust collection system.

Class handout [[1]]

3. Wood Shop 201

This course covers how to use more advanced tools in the woodshop such as the 16" combo planer/joiner, and drum sander. (requires member orientation with Tinker Access fob)

Class handout

4. Saw Stop Certification (requires member orientation with Tinker Access fob)

Learn how to use the table saw. Safety orientation. Adjustments on the saw, change blades, install dado stack, change the SawStop brake cartridge, building special sleds and fixtures to enhance your knowledge of the capabilities of the table saw. TinkerMill membership is required to use the saw outside of this class. Also covers shop safety and usage policies.

Class handout Class handout

5. Lathe Certification (requires member orientation with Tinker Access fob)

Get certified to use the Lathe. This is a specialized tool and requires specific safety instruction. Also covers shop safety and usage policies.

The dust collection tools are vital for maintaining a safe environment in the woodshop. Everyone should be familiar with their function and appropriate use:

6. Look on Meetup or postings in the woodshop for other classes.

Any member may use:

Tools Requiring Certification[edit]

The below tools require certification before use. Members can use these tools at any time once they are certified for use on the individual tool. In most cases, certification is through a hands on-class.


(Wood Shop 101):


(Wood Shop 201):
(SawStop Certification)
(Lathe Certification Also covers shop safety and usage policies.)


  • Tormek - This is a wet grinding stone and is capable of producing finely sharpened tools.


How to Help[edit]

We always need folks to help maintain this volunteer space. Items marked (anyone) can be done by anyone who has completed Wood Shop 101.


Weekly Maintenance

1. Empty shop vacuum and vacuum under the miter saw.

2. Clean out cabinet on SawStop. Dust and debris accumulates inside the cabinet. Vacuumm it up.(anyone)

3. Knock out filter on Mobile Dust Collector. Empty Bag. (needed more than weekly) (anyone)

4. Swap blade on SawStop let soak in fluid. (Shop Captains, Saw Stop Attendees)

5. Dust collector empty (anyone)

6. Swap Blade on Compound Miter Saw (Shop Captains)

7. Inspect Jointer and Planer blades for nicks (Wood Shop 201)

8. Inspect Powermatic Air Filter and clean if necessary. (anyone) [Video to change the Powermatic air filter]

Resources[edit]

Further learning and where to find supplies

Learning

Great Series of Videos on all wood working topics


Supplies

1. Stan’s Hardwood

http://www.longmonthardwood.com/


2. Woodcraft in Loveland

http://www.woodcraft.com/stores/566/woodcraft-of-loveland.aspx


3. Austin Hardwoods in Denver (right off I-25 at Broadway) Many species stocked in thicknesses from 4/4 through 16/4.

Will mill rough stock to S3S (three sides flat, smooth and square to each other) for $0.30/bf

http://austinhardwoods.com/lumber.shtml

Woodworking Tools

Dewalt DWE7491rs

Maintenance tracking[edit]

Hammer - Planner/ Joiner

Date Notes
Sept. 4, 2022 Replaced cutters. New cutters have dot place toward front right of the machine as you face it.
In about 6 months - March 2023 Rotate cutters clockwise