Difference between revisions of "Machine Shop"

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Two Manual milling machines (One Bridgeport brand, one SuperMax YC-1 1/2VA - a Bridgeport clone)<br>
 
Two Manual milling machines (One Bridgeport brand, one SuperMax YC-1 1/2VA - a Bridgeport clone)<br>
  
Two Nardini 1640 Lathes. The tool posts on both are BXA and tail stock taper is 3MT. Threading is inch on one and metric on the other.<br>
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Two Nardini 1640 Lathes. The tool posts on both are BXA and tail stock taper is 3MT. Spindle is D1-5. Threading is inch on one and metric on the other.<br> The BXA cut-off holder takes a 1/8" x 11/16" x 5" blade.
  
 
Band Saw (blade length is 93-1/2", typical width is 1/2", typical thickness is 0.025", and typical tooth count is 14 TPI - [https://www.mcmaster.com/catalog/4179A528 McMaster-Carr])<br>
 
Band Saw (blade length is 93-1/2", typical width is 1/2", typical thickness is 0.025", and typical tooth count is 14 TPI - [https://www.mcmaster.com/catalog/4179A528 McMaster-Carr])<br>
 
Drill Press<br>
 
  
 
Pedestal Grinder<br>
 
Pedestal Grinder<br>
 
Deckle single flute grinder - [[Media:DECKEL_OPERATING_INSTRUCTIONS.pdf|Operating Manual]]
 
 
Bovar-Schultz Challenge 6-18 Hydraulic Surface Grinder - [[Media:Challenger.pdf|Operating Manual]]
 
  
 
Baileigh - 52" sheet metal roll/press brake/shear tool - [[Media:Shear.pdf|Operating Manual]]
 
Baileigh - 52" sheet metal roll/press brake/shear tool - [[Media:Shear.pdf|Operating Manual]]
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=== Class Notes ===
 
=== Class Notes ===
  
We have two classes on the Nardini lathe, a 101 that only covers collet work with manual feed, a 201 that covers the chuck, mechanical feed and threading. We also combine the 101 & 201 classes for experienced lathe operators. Check with @sebastian.wessels or @todd.franks on Slack if you qualify for the combo class. We drop the part where you do manual threading with a tap on the lathe when we combine the classes. The 101 class consists of the video below and then the in-person part where the instructor verifies that the student is capable after watching the video.
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We have two classes on the Nardini lathe, a 101 that only covers collet work with manual feed, a 201 that covers the chuck, mechanical feed and threading. We also combine the 101 & 201 classes for experienced lathe operators. Check with @sebastian.wessels on Slack if you qualify for the combo class. We drop the part where you do manual threading with a tap on the lathe when we combine the classes. The 101 class consists of the video below and then the in-person part where the instructor verifies that the student is capable after watching the video.
  
*[https://www.youtube.com/watch?v=IZ4ZMmGYzWE Machine Shop Basic Safety Video]
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*[https://www.youtube.com/watch?v=9oc6oYPc-G4 Machine Shop Basic Safety Video]
  
 
*[https://forms.gle/cLc8M5ASPKzNfaR29 Machine Shop Basic Quiz]
 
*[https://forms.gle/cLc8M5ASPKzNfaR29 Machine Shop Basic Quiz]
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*[https://www.youtube.com/watch?v=A8m_wIHVxTM Nardini Lathe Class 101 Video]
 
*[https://www.youtube.com/watch?v=A8m_wIHVxTM Nardini Lathe Class 101 Video]
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*[https://www.youtube.com/watch?v=KlNAVlgpShU Blondihacks - Lathe tools]
  
 
*[https://forms.gle/9KvNECRhZJ4qjbyz5 Nardini Lathe Class 101 Quiz]
 
*[https://forms.gle/9KvNECRhZJ4qjbyz5 Nardini Lathe Class 101 Quiz]
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*[[Media:Lathe_Class_-_201.pdf|Lathe 201 Class Notes]]
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*[https://youtu.be/rhGxjM_oL9k Bridgeport Class 101 Video]
  
 
*[[Mitek training|Class materials and operating procedure for Mitek CNC mill]]
 
*[[Mitek training|Class materials and operating procedure for Mitek CNC mill]]

Latest revision as of 20:32, 30 October 2024

Machines in Tinkermill Machine Shop

Mitek CNC vertical milling machine, 15"(Y)x28"(X)x15"(Z) NMTB40 tooling

Two Manual milling machines (One Bridgeport brand, one SuperMax YC-1 1/2VA - a Bridgeport clone)

Two Nardini 1640 Lathes. The tool posts on both are BXA and tail stock taper is 3MT. Spindle is D1-5. Threading is inch on one and metric on the other.
The BXA cut-off holder takes a 1/8" x 11/16" x 5" blade.

Band Saw (blade length is 93-1/2", typical width is 1/2", typical thickness is 0.025", and typical tooth count is 14 TPI - McMaster-Carr)

Pedestal Grinder

Baileigh - 52" sheet metal roll/press brake/shear tool - Operating Manual

Baileigh approximate shearing, bending and forming capacities.
Material Type Size
Mild Steel Sheet 16Ga (0.051)
Round Rod (roll only) .250 .312 .375
Aluminum 1100-0, 2024-0 0.125
5052-0, 6061-T4 0.125
2024-T3,5052-H34 0.090
5086-H36, 6061-T6 0.090
Copper and Alloys Electrolytic Copper 14Ga (0.064)
Bronze Commercial 14Ga (0.064)
Brass 70-30 14Ga (0.064)
Nickel Alloy Inconel 600 20Ga (0.032)
Monel R405 20Ga (0.032)
Nickel 200A Annealed 20Ga (0.032)
Zinc as rolled 16Ga (0.051)

Sheet metal hand tools

Tooling, granite plate, inspection tools.

Resources[edit]

Class Notes[edit]

We have two classes on the Nardini lathe, a 101 that only covers collet work with manual feed, a 201 that covers the chuck, mechanical feed and threading. We also combine the 101 & 201 classes for experienced lathe operators. Check with @sebastian.wessels on Slack if you qualify for the combo class. We drop the part where you do manual threading with a tap on the lathe when we combine the classes. The 101 class consists of the video below and then the in-person part where the instructor verifies that the student is capable after watching the video.

Materials[edit]

Machine Shop Projects[edit]

Tool Selection[edit]